PD-10 CNC plasma torch cutting steel tube for production fabrication work.

Application

CNC Tube Cutting for Structural Steel Fabrication

Structural work is unforgiving about fit-up and even more unforgiving about schedule. When HSS copes, brace bevels and bolt-hole patterns all get laid out by hand, the detailing is done long before the steel is. The PD-10 turns your detail model into cut geometry and gets the members out of the fit bay.

The Problem

Where the hours disappear in a structural shop

  • HSS-to-HSS copes traced from a template, cut with a torch, then ground until the brace finally seats.
  • Brace bevels prepped by hand to meet weld procedure, one member at a time, with inspection catching the ones that fall short.
  • Bolt holes drilled or punched in a second setup after the member has already been cut to length.
  • Layout errors that surface at erection, when a field crew is standing there with a crane on the clock.
  • Skilled fitters burning their day on prep instead of on the assemblies that need judgment.

The Fix

How the PD-10 solves it

Copes and notches cut from geometry

Brace-to-column and beam-to-column intersections come off the machine at the right angle and the right profile, so members drop into the fit bay ready to tack.

Weld-prep bevels in the same operation

Automated beveling means the prep required by your weld procedure is part of the cut, not a downstream grinding task with its own queue.

Hole patterns without a second setup

Bolt holes and access holes are cut in the same program as the profile, so the member leaves one machine complete instead of moving to a drill line.

Repeatability across a bill of material

Forty identical braces come out identical. Change the detail and you change one program, not forty layout marks.

Material

Material you actually run

  • Square HSS up to 10" x 10"
  • Rectangular HSS for beams, braces and truss chords
  • Round pipe columns and pipe bracing
  • Angle and channel for secondary framing and connection material
  • Members up to 800 lbs handled on the machine

Throughput & Labor

What This Actually Saves You

The savings in structural work show up in two places: fit-up hours and rework. When copes and bevels arrive correct, the fit bay stops being the bottleneck and your welders stop grinding. Bring a real member list to a demo and we will cut representative geometry so you can measure it against your current process.

FAQs

Questions From Shops Like Yours

Still Have Questions? Let's Talk.

Tell us what you're cutting and we'll put together a configuration and a real number — no runaround, no call center.